After 4 years and 125 firings, it was time to start thinking about replacing the Kiln elements and thermocouples in my L&L Easy-Fire Kiln. I have model e23S-3 with a Bartlett Controller but It looks like replacing these items is pretty much the same on all the Easy-Fire Kilns.

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​I hadn’t really thought about replacing my kiln elements until I called L&L back in September to ask a few questions. The tech asked how many firings I had on the elements, which was 95 at the time. He mentioned that I should start considering replacing the elements and thermocouples, which, he said, should be replaced at the same time.

With him having said that, and the ramped-up production I was about to go into to prepare for the holidays, I felt kind of spooked.  Like Murphy’s Law would kick in and the kiln would fault out, right in the middle of making stuff.

It took me a few weeks before I called L&L back and placed the order. Yes, I ordered directly from L&L because I had no clue what I needed.

The FedEx box from them showed up a few weeks later. My kiln was still working fine so I set it aside until a more appropriate time. The last thing I needed was something to go wrong right before all the holiday shows.

So with the start of the new year and with no pressing pottery deadlines, I felt now was the time to consider replacing my kiln elements and thermocouples

My husband is super handy so I enlisted him to help (actually do it all). L&L sent great instructions with the new elements and thermocouples plus they have a great video on replacing kiln elements, so we knew what we were getting into. It didn’t look that difficult.

And it wasn’t. In fact, it was quite easy.

Replacing Kiln Elements

Ben opening up the Bartlett Controller
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After unplugging the Kiln, open up the controller

The first thing we did, after unplugging the kiln and opening up the controller, was photograph the electrical connections before we disconnected them.

Electrical Connections for the Kiln
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It’s always wise to photograph the connections before you take them apart.

Once we got the electrical connections off and the twisted element wire loose we were able to gently remove the elements from the channels.

Removing the Kiln Elements
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Remove the brittle Kiln elements carefully and slowly.

The old elements were flat and very brittle. They broke easily but they were pretty simple to remove from the channels. We used Needle nose pliers to help us.  What we loved was that were no pins to remove as our old kiln had. Already we were delighted!

New Thermocouplers and Elements
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Brand new Elements and Thermocouples. It is recommended that they all get replaced at the same time

The new elements are very pliable. They need to be slightly stretched out before they will fit properly in the kiln channels. We put the elements in and then stretched a bit until they seated themselves nicely. On the third set I stretched them out PERFECTLY before even putting them in but alas, I lost that talent by the 4th set!! But all 4 elements were now in the kiln and looking good!!  Max was the final inspector!

Max_Inside_Kiln
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Final inspection before test firing. All looks well

The thermocouples were equally as easy to replace!

One thing you need is a good pair of wire cutters. We had standard wire cutters and it took some doing to cut the wires before reattaching them at the controller but it can be done. That’s some hard wire!!

Max and Ben are working on the kiln
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Max and Ben are congratulating themselves on a job well done!

Of course, the final job was to run a test firing. I ran a Fast Glaze Cone 5 firing. That baby glowed.

If we can do it, you can do it too.

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